Ọka osisi Vinyl Floor na-ekpuchi akwụkwọ mpịakọta maka njem ọhaneze

Nkọwa dị mkpirikpi:

Emery PVC flooring bụ ala mejupụtara nke na-ejikọta PVC (polyvinyl chloride) na-agbanwe ala na emery (silicon carbide) oyi akwa na-eguzogide. Ọ na-enye nguzogide iyi pụrụ iche, ihe mgbochi mwepu, yana nguzogide corrosion, na-eme ka a na-ejikarị ya na mpaghara ndị a na-eji eme ihe dị ka ụlọ ọrụ, ụlọ ọgwụ na ụlọ akwụkwọ. Nke a bụ usoro mmepụta ya na usoro isi ya:
I. Ntọala ntọala nke Emery PVC Flooring
1. Igwe na-eguzogide oyi: mkpuchi UV + Emery Particles (Silicon Carbide).
2. Ihe eji achọ mma: PVC Osisi ọka / Nkume Ihe nkiri Bipụtara.
3. Isi oyi akwa: PVC Foam Layer (ma ọ bụ obere mkpụrụ).
4. N'okpuru ala: Glass Fiber Reinforcement Layer ma ọ bụ Cork Soundproofing Pad (Nhọrọ).
II. Usoro mmepụta isi
1. Nkwadebe ihe eji eme ihe
- PVC Resin Powder: Isi ihe akụrụngwa, na-enye ngbanwe na nhazi.
- Plasticizer (DOP/DOA): Na-abawanye mgbanwe.
- Stabilizer (Calcium Zinc / Lead Salt): Na-egbochi nbibi dị elu (Calcium Zinc na-atụ aro maka nhọrọ enyi na gburugburu ebe obibi).
- Silicon carbide (SiC): nha nha 80-200 ntupu, agwakọta ya na nha kwesịrị ekwesị (nke a bụ 5% -15% nke oyi akwa na-eguzogide).
- Pigments/Agbakwunyere: Antioxidants, ire ọkụ, wdg.

2. Nkwadebe oyi akwa na-eguzogide
- Usoro:

1. Mix PVC resin, plasticizer, silicon carbide, na UV resin n'ime a slurry.

2. Mepụta ihe nkiri site na mkpuchi agụba dọkịta ma ọ bụ kalenda, yana ọgwụgwọ UV iji mepụta oyi akwa elu siri ike.
- Isi ihe:
- Silicon carbide ga-agbasasịa nke ọma ka ọ ghara ịchịkọta nke na-emetụta ire ụtọ elu.
- Ngwọta UV chọrọ ike na ogologo oge UV na-achịkwa (na-abụkarị 3-5 sekọnd).

3. Ihe ịchọ mma Layer Printing
- Usoro:
- Jiri teknụzụ obibi akwụkwọ gravure bipụta ụkpụrụ ọka osisi na nkume na ihe nkiri PVC.
- Ụfọdụ ngwaahịa dị elu na-eji teknụzụ embossing 3D n'otu oge iji nweta udidi dabara adaba.
4. Substrate Akpụ
- Ngwakọta PVC kọmpat:
- A na-agwakọta ntụ ntụ PVC, ihe mkpuchi calcium carbonate na plasticizer n'ime igwekota ma tinye ya na mpempe akwụkwọ.
- Mkpụrụ PVC foamed:
- A na-agbakwunye ihe na-emepụta ụfụfụ (dị ka onye na-eme ụfụfụ AC), na-eme ụfụfụ na okpomọkụ dị elu iji mee ka ọkpụkpụ dị nro, na-eme ka mmetụta ụkwụ dịkwuo mma.

5. Usoro Lamination
- Hot Press Lamination:

1. A na-achịkọta oyi akwa na-eguzogide iyi, oyi akwa ịchọ mma, na oyi akwa mkpụrụ n'usoro.

2. A na-ejikọta akwa akwa n'okpuru okpomọkụ dị elu (160-180 ° C) na nrụgide dị elu (10-15 MPa).

- jụrụ na ịkpụzi:
- A na-eme ka mpempe akwụkwọ ahụ dị mma site na rollers mmiri oyi wee bee n'ime nha ọkọlọtọ (dịka ọmụmaatụ, mpịakọta 1.8mx 20m ma ọ bụ mpempe akwụkwọ 600x600mm).

6. Ọgwụgwọ n'elu
- mkpuchi UV: Ngwa nke abụọ nke UV varnish na-eme ka ọ dị mma na nguzogide unyi.

- Ọgwụ nje nje: A na-agbakwunye mkpuchi ọla ọcha nke ọkwa ahụike.
III. Isi ihe njikwa ogo
1. Abrasion Resistance: A na-ekpebi ọkwa nkwụsị nke abrasion site na ọdịnaya carborundum na nha nha (ga-agafe ule EN 660-2).
2. Nguzogide Slip: Nhazi udidi elu ga-ezute R10 ma ọ bụ ụkpụrụ nkwụsị nke elu.
3. Nchekwa gburugburu ebe obibi: Nnwale maka oke maka phthalates (6P) na ọla dị arọ (REACH).
4. Nkwụsi ike nke akụkụ: Ngwunye eriri iko na-ebelata mgbasawanye ọkụ na nkwekọrịta (shrinkage ≤ 0.3%).
IV. Akụrụngwa na ọnụ ahịa
- Akụrụngwa Main: Ngwakọta ime, Calender, Gravure Printing Press, Igwe na-agwọ UV, Igwe ọkụ ọkụ.
V. Ngwa ndapụta
- Ụlọ ọrụ mmepụta ihe: ụlọ nkwakọba ihe na ebe a na-arụ ọrụ (nguzogide forklift).
- Medical: Ụlọ ọrụ na Laboratories (ọgwụ nje chọrọ).
- Azụmahịa: Supermarkets na gyms (mpaghara okporo ụzọ nwere ihe mgbochi mgbochi).
Maka nkwalite nhazi ọzọ (dịka ọmụmaatụ, iji melite ngbanwe ma ọ bụ ibelata ọnụ ahịa), enwere ike ịhazi nhazi nke plasticizer ma ọ bụ megharịa PVC (na-aṅa ntị na nguzozi arụmọrụ).